Hastelloy C22 Seamless Tube
What Is a Seamless Hastelloy C22 Tube?
Hastelloy C22 (UNS N06022 / W.Nr. 2.4602) is a nickel-chromium-molybdenum alloy with tungsten, engineered to resist both oxidising and reducing media. Its higher chromium content than C276 improves resistance to oxidising acids and to pitting in halide-containing environments, while the tungsten addition strengthens resistance to localised corrosion, making C22 a preferred choice where C276 is borderline.
SeamlessHastelloy C22 tube (UNS N06022 / W.Nr. 2.4602) is a high-performance nickel–chromium–molybdenum–tungsten alloy, engineered to deliver exceptional corrosion resistance in both oxidizing and reducing environments.
Produced from solid billets through hot piercing and cold finishing, seamless C22 tubes feature a uniform, weld-free microstructure, ensuring superior mechanical strength, pressure resistance, and long-term reliability in critical applications.
Recognized as one of the most versatile corrosion-resistant nickel alloys, Hastelloy C22 is widely used in complex chemical processes where media conditions vary or are highly aggressive.
Hastelloy C22 Key Features and Technical Advantages
| Feature | Description |
|---|---|
| Outstanding Universal Corrosion Resistance | Hastelloy C22 resists both oxidising and reducing media, giving it the broadest corrosion envelope of the C-family alloys. |
| Superior Resistance to Oxidising Acids | A higher chromium content than C276 improves performance in oxidising acids and in media containing ferric or cupric ions. |
| Excellent Localised Corrosion Resistance | Tungsten and molybdenum combine to resist pitting and crevice corrosion in halide-containing environments. |
| Resistance to Process Streams with Mixed Chemistry | C22 tolerates chlorides, hypochlorite and oxidising contaminants simultaneously, which makes it the default upgrade where C276 is marginal. |
| Good Fabricability and Weldability | The alloy is readily formed and welded and retains corrosion resistance in the as-welded condition. |
Hastelloy C22 Product Specifications and Data
The addition of Tungsten (W) specifically enhances its resistance to pitting in halide-containing environments.
Table 1: Chemical Composition (UNS N06022)
| Ni | Cr | Mo | W | C | Si | Co | Mn | V | P | S |
|---|---|---|---|---|---|---|---|---|---|---|
| Bal | 20.00-22.50 | 12.50-14.50 | 2.50-3.50 | ≤0.015 | ≤0.080 | ≤2.50 | ≤0.50 | ≤0.35 | ≤0.02 | ≤0.02 |
Hastelloy C22 is specifically designed to maintain its strength and shape in high-stress, corrosive environments.
Table 2: Typical Mechanical Properties (Annealed)
| Tensile Strength | Yield Strength | Elongation | Hardness |
|---|---|---|---|
| ≥ 690 MPa | ≥ 310 MPa | ≥ 45% | ≤ 100 HRB |
These physical properties highlight the material's ability to perform reliably under a wide range of conditions.
| Density | Melting Point | Thermal Expansion | Thermal Conductivity | Modulus of Elasticity | Electrical Resistivity |
|---|---|---|---|---|---|
| 8.69 g/cm³ | 1399 °C approx. | 12.4 µm/m·°C (20-100°C) | 11.1 W/m·K (20°C) | 205 GPa | 1.15 x 10⁻⁶ Ω·m (20°C) |
Hastelloy C22 Dimensional Standards and Tolerances
Hastelloy C22 seamless tubes are supplied to the dimensional tolerances of ASTM B622 / B829 unless a tighter project specification applies.
Hastelloy C22 Common Industrial Applications
| Industry | Typical Applications |
|---|---|
| Chemical Processing |
|
| Pharmaceutical and Fine Chemicals |
|
| Pollution Control and Waste Treatment |
|
| Pulp and Paper Industry |
|
| Offshore and Marine Engineering |
|
Hastelloy C22 Quality Assurance and Production Process
| Process Step | Description |
|---|---|
| Certification | All Hastelloy C22 tubes are supplied to ASTM B622 / ASME SB622 and ASTM B619 / ASME SB619 with EN 10204 3.1 mill test certificates. Third-party inspection (SGS, BV, TUV, Lloyd's), PMI reports and full heat-number traceability can be provided on request. |
| Non-Destructive Testing (NDT) | Hydrostatic or eddy-current testing is performed on 100% of tubes. Ultrasonic testing (UT) and dye-penetrant inspection (PT) are available for critical service, with records retained for each production lot. |
| Material Verification | Positive Material Identification (PMI) and spectrometric analysis confirm that the chemical composition matches the ordered grade. Intergranular corrosion (IGC) testing to ASTM A262 Practice E is available for austenitic and nickel-alloy tubes. |
| Mechanical Testing | Tensile, yield, elongation and hardness tests are carried out per heat. Flattening, flaring and reverse-bend tests verify ductility, while creep-rupture data can be supplied for high-temperature grades. |
| Dimensional Inspection | Outside diameter, wall thickness, ovality and straightness are measured against ASTM A1016 / A1016M or EN 10216-5 tolerances. Length, square-cut ends and end-finish conditions are verified before packing. |
Hastelloy C22 vs C276 / B3 – Technical Comparison
Hastelloy C22 was developed to widen the corrosion envelope of C276, particularly toward oxidising media, while keeping the reducing-acid capability that makes the family useful.
Chemistry
- C22: approximately 22% Cr, 13% Mo, 3% W — higher chromium than C276
- C276: approximately 15.5% Cr, 16% Mo, 4% W — higher molybdenum than C22
- B3: nickel-molybdenum with controlled iron and chromium, for reducing acids only
Oxidising versus Reducing Performance
The extra chromium in C22 improves resistance to oxidising acids and to media containing ferric or cupric ions, while the tungsten and molybdenum retain the reducing-acid performance. C276 remains marginally better in the most aggressive reducing conditions.
Localised Corrosion
Both alloys resist pitting and crevice corrosion in chloride-bearing environments. C22 is usually preferred where the process stream contains both chlorides and oxidising contaminants, since it handles the combination with more margin.
Selection Guide
- Choose Hastelloy C22 where the process combines chlorides with oxidising species, or where oxidising acids dominate
- ChooseHastelloy C276 for the most aggressive reducing conditions and the broadest established service record
- ChooseHastelloy B3 only for pure reducing-acid service without oxidising contaminants
Frequently Asked Questions About Hastelloy C22 Seamless Tubes
What is a Hastelloy C22 seamless tube?
Hastelloy C22 (UNS N06022 / W.Nr. 2.4602) is a nickel-chromium-molybdenum alloy tube with tungsten, produced without a longitudinal weld. It is engineered to resist both oxidising and reducing media, with a higher chromium content than C276.
What is the difference between Hastelloy C22 and C276?
C22 carries approximately 22% chromium against roughly 15.5% in C276, which improves performance in oxidising acids and in media containing ferric or cupric ions. C276 carries more molybdenum, which gives it a slight edge in the most aggressive reducing conditions. Both resist chloride pitting and stress-corrosion cracking.
What is Hastelloy C22 tube used for?
C22 is used in chemical and pharmaceutical reactors and heat exchangers, flue-gas desulphurisation and waste-incineration equipment, pulp and paper bleach plants, and offshore seawater and brine systems — particularly where the process combines chlorides with oxidising species.
What standards cover Hastelloy C22 tube?
Hastelloy C22 seamless tube is supplied to ASTM B622 / ASME SB622, with ASTM B829 covering general requirements and ASTM B619 / ASME SB619 applying to welded pipe.
Request a Hastelloy C22 Tube Quotation
Send your Seamless Hastelloy C22 Tube enquiry with grade, application, size (OD and wall thickness or schedule), quantity, length, end finish and inspection requirements. Our technical team will confirm availability, testing scope and lead time.
Hastelloy C22 Related Grades and Product Forms
Other grades in the Xinzhe seamless range, and the same alloy in alternative product forms:
- Hastelloy C22 Seamless Pipe — UNS N06022 / W-Nr 2.4602
- Hastelloy B3 Seamless Tube — UNS N10675 / W-Nr 2.4600
- Hastelloy B2 Seamless Tube — UNS N10665 / W-Nr 2.4617
- Hastelloy C4 Seamless Tube — UNS N06455 / W-Nr 2.4610
- Hastelloy C276 Seamless Tube — UNS N10276 / W-Nr 2.4819
Product ranges:Hastelloy Alloy Pipes·Stainless Steel Pipes