Incoloy 925 Seamless Tube
Incoloy 925 Product Overview and Advantages
A SeamlessIncoloy 925Tube is a high-performance nickel-iron-chromium alloy tube (UNS N09925) designed for demanding industrial environments requiring exceptional strength and corrosion resistance.
Unlike welded tubing, seamlessIncoloy 925 tubing is produced through hot extrusion or precision cold drawing from solid billets, eliminating longitudinal weld seams. This seamless structure ensures uniform mechanical properties, superior structural integrity, and improved reliability under high pressure and corrosive conditions.
Incoloy Alloy 925 is an age-hardenable superalloy strengthened by controlled additions of molybdenum (Mo), copper (Cu), titanium (Ti), and aluminum (Al). Through precipitation hardening (age hardening), the alloy develops significantly enhanced tensile and yield strength while maintaining outstanding resistance to sulfide stress cracking (SSC) and stress corrosion cracking (SCC) in aggressive environments.
Because of these properties, Alloy 925 seamless tubes are widely used in oil & gas, chemical processing, marine engineering, and power generation systems.
Key Technical Advantages of Seamless Incoloy 925 Tubing
Selecting UNS N09925 seamless tubing offers several critical advantages for high-reliability industrial applications:
Superior Corrosion Resistance
Seamless Incoloy 925 exhibits exceptional resistance to pitting corrosion, crevice corrosion, and stress corrosion cracking, especially in sour gas environments containing hydrogen sulfide (H₂S) and high-chloride media.
High Mechanical Strength
Through age-hardening heat treatment, Alloy 925 achieves yield strengths nearly twice that of conventional austenitic stainless steels such as 316L, while maintaining good ductility.
Excellent Thermal Stability
The alloy maintains high fracture toughness and structural stability across a wide temperature range, from cryogenic conditions to elevated operating temperatures encountered in process industries.
High-Pressure Performance
The seamless production process eliminates weld seams, reducing the risk of longitudinal failure and enabling higher pressure ratings in subsea and downhole equipment.
Reduced Life-Cycle Cost
Due to its long service life, corrosion resistance, and mechanical durability, Incoloy 925 tubing reduces maintenance frequency, system downtime, and total cost of ownership (TCO).
Product Specifications and Data of Seamless Incoloy 925 Tube
To provide a comprehensive overview of this high-performance material, here are the detailed technical specifications and performance data for Incoloy 925.
The composition of Incoloy 925 is carefully balanced to achieve its superior corrosion resistance and high strength.
Chemical Composition of Incoloy 925
| Grade | UNS | C | Mn | P | S | Si | Ni | Cr | Mo | Cu | Fe | Ti | Al | Others |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Incoloy 825 | N08825 | ≤0.05 | ≤1.0 | ≤0.030 | ≤0.030 | ≤0.5 | 38.0-46.0 | 19.5-23.5 | 2.5-3.5 | 1.5-3.0 | Bal ≥22.0 | 0.6-1.2 | ≤0.2 | ··· |
| Incoloy 925 | N09925 | ≤0.03 | ≤1.0 | ≤0.030 | ≤0.030 | ≤0.5 | 42.0-46.0 | 19.5-23.5 | 2.5-3.5 | 1.5-3.0 | Bal ≥22.0 | 1.9-2.4 | 0.1-0.5 | Nb: ≤0.05 |
Incoloy 925 is specifically designed to maintain its strength and shape in high-stress, corrosive environments.
Typical Mechanical Properties of Incoloy 925
| Tensile Strength | Yield Strength | Elongation | Hardness |
|---|---|---|---|
| ≥ 965 MPa | ≥ 758 MPa | ≥ 25% | 30 - 35 HRC |
These physical properties highlight the material's ability to perform reliably under a wide range of conditions.
Typical Physical Properties of Incoloy 925
| Density | Melting Point | Thermal Expansion | Thermal Conductivity | Modulus of Elasticity | Electrical Resistivity |
|---|---|---|---|---|---|
| 8.14 g/cm³ | 1340 - 1400 °C approx. | 13.9 µm/m·°C (20-100°C) | 11.1 W/m·K (20°C) | 195 GPa | 1.15 x 10⁻⁶ Ω·m (20°C) |
Table 4: The Standard of Seamless Nickel Alloy Tube or Pipe ASTM B829 Size Tolerance Chart (mm):
The Standard of Seamless Nickel Alloy Tube or Pipe ASTM B829 Size Tolerance Chart (mm)
| STANDARD | OD[D] | TOLERANCE | THICKNESS[S] | TOLERANCE | LENGTH | TOLERANCE |
|---|---|---|---|---|---|---|
| ASTM B829 (Seamless Cold-Worked Tube and Pipe) | 10<d<16 | ±0.13 | S(ave): ±15% | S(Min):+30%/0 | D<50.8 | +3.2/0 |
| 16≤D≤38 | ±0.19 | S(ave): ±10% | S(Min):+22%/0 | |||
| 38<d≤76 | ±0.25 | |||||
| 76<d≤114 | ±0.38 | 50.8≤D | +4.8/0 | |||
| 114<d≤154 | ±0.51 | S(ave): ±12.5% | S(Min):+28%/0 | |||
| 152<d≤168 | ±0.64 | |||||
| 168<d≤219 | ±0.79 | |||||
| 219<d≤356 | +1.57/-0.79 | S(ave): +15%/-12.5% | S(Min):+30%/0 | |||
| 356<d≤610 | +3.18/-0.79 | |||||
| ASTM B829 (Hot-Finished Tube) | 19≤D≤38 | +0.4/-0.8 | S(ave): ±12.5% | S(Min):+28.5%/0 | D<50.8 | +3.2/0 |
| 38<d≤102 | +0.8/-0.8 | 50.8≤D | +4.8/0 | |||
| 102<d≤235 | +1.6/-0.8 | |||||
| ASTM B829 (Seamless Hot-Worked Pipe) | 25≤D≤48 | +0.4/-0.79 | S(ave): +16%/-12.5% | S(Min):+28.5%/0 | D<50.8 | +3.2/0 |
| 48<d≤114 | ±0.79 | |||||
| 114<d≤165 | ±1.2 | 50.8≤D | +4.8/0 | |||
| 165<d≤235 | ±1.6 |
Typical Applications of Alloy 925 Seamless Tubes
Thanks to its robust metallurgical properties, Seamless Incoloy Alloy 925 Tubing is widely used in critical industries:
| Item | Details |
|---|---|
| Oil & Gas Industry |
|
| Item | Details |
|---|---|
| Chemical & Petrochemical Processing |
|
| Marine & Offshore Engineering |
|
| Power Generation |
|
Incoloy 925 Quality Assurance and International Compliance
To ensure consistent performance and full traceability, all Seamless Incoloy 925 Tubes are supplied with comprehensive quality documentation and testing reports.
Certification | Description |
|---|---|
Material Test Certificates | Fully compliant with EN 10204 3.1 / 3.2 certification |
Material Verification | 100% PMI (Positive Material Identification) and raw material traceability |
Testing Reports | Third-party inspection (TPI), ultrasonic testing (UT), and hydrostatic pressure testing |
Compliance Documentation | Heat treatment charts, dimensional inspection, and surface roughness (Ra) reports |
Laboratory Validation | Testing conducted by government-approved laboratories with full NDT reports |
Frequently Asked Questions About Incoloy 925 Seamless Tubes
What is Incoloy 925 Seamless Tube?
A Seamless Incoloy 925 Tube is a high-performance nickel-iron-chromium alloy tube (UNS N09925) designed for demanding industrial environments requiring exceptional strength and corrosion resistance.
Which standards does Incoloy 925 Seamless Tube comply with?
Incoloy 925 Seamless Tube is produced to ASTM B829.
Request a Incoloy 925 Tube Quotation
Send us your specification for Seamless Incoloy 9 seamless tube — OD, wall thickness, standard and quantity — and our engineering team will reply with a quotation within 24 hours.
Contact UsIncoloy 925 Related Grades and Product Forms
Other grades in the Xinzhe seamless range, and the same alloy in alternative product forms:
- Incoloy 925 Seamless Pipe — UNS N09925 / W-Nr 2.4852
- Incoloy 825 Seamless Tube — UNS N08825 / W-Nr 2.4858
- Incoloy 800HT Seamless Tube — UNS N08811 / W-Nr 1.4959
- Incoloy 800H Seamless Tube — UNS N08810 / W-Nr 1.4958
- Incoloy 800 Seamless Tube — UNS N08800 / W-Nr 1.4876
- Incoloy 028 Seamless Tube — UNS N08028 / W-Nr 1.4563
Product ranges:Incoloy Alloy Pipes·Stainless Steel Pipes