Seamless 925 Pipe

Incoloy 925 Seamless Pipe

UNS N09925 | 2.4852 | ASTM B983 | Xinzhe
For oilfield tubular systems that must combine strength with corrosion resistance, Alloy 925 (UNS N09925) offers a precipitation-hardenable nickel-iron-chromium answer whose alloy design delivers strength after suitable aging alongside corrosion performance in selected oil and gas environments. The specified heat-treatment condition is central to the mechanical properties and to qualification for the intended service, so a purchase description should state whether the material will be supplied in the final aged condition or undergo further fabrication and heat treatment. The Incoloy 925 seamless pipe is a candidate for strength-critical oilfield tubulars and selected corrosive process lines. For sour service, assess the exact material condition against your project's environmental and qualification limits, and confirm the applicable seamless pipe specification and acceptance criteria before finalizing the order. The seamless construction provides a continuous wall along each length. Please specify outside diameter and wall thickness or nominal pipe size and schedule, together with length, end preparation and EN 10204 3.1 documentation needs.
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At a glance — Incoloy 925 Pipe

SpecificationASTM B983 — the edition cited on the PO governs
Ordering basisNPS × schedule, or OD × wall — stated on the order
Sourcing rangeOD 6 – 457 mm · wall 0.5 – 45 mm · length ≤ 18 m; each standard × OD × wall × length × condition confirmed in writing
ConditionSolution annealed; pickled & passivated, bright annealed or polished
DocumentsEN 10204 3.1 MTC as standard (3.2 on request); hydrostatic or NDT electric test on every length

Sourcing capability, not a stock list — availability, MOQ and lead time are stated in the written quotation.

Sizes, Wall Basis and Ordering

Two figures are kept apart here: the overall sourcing range — what we can supply ex-stock or source mill-direct — and the confirmed combination for your order (standard × size × wall × length × condition). The tables state the first; the written quotation fixes the second.

Supply combinations by size band

Size band, mm (NPS)Wall range, mmSupply route (ex-stock / mill-direct)Order status
≤ 252.0 – 5.0Ex-stock · standard wallsIn stock · 3–7 days
> 25 – 114.32.5 – 12.0Ex-stock; mill-direct above 6 mm wallIn stock / mill-direct
> 114.3 – 323.93.5 – 30.0Mill-directMill-direct · 25–35 days
> 323.9 – 4576.0 – 50.0Mill-directMill-direct · 25–35 days

Stock items are marked In stock; everything else is mill-direct with a stated lead time. Schedule coverage follows the wall range shown for each band; non-standard walls are quoted individually. Above NPS 24 the tabulated dimensional bands no longer apply and the basis is agreed in writing.

Ordering options

ItemWhat can be ordered
SizeNPS and schedule, or actual OD × wall thickness
Outside diameter6 – 457 mm — to the ordered OD or to the NPS dimension
Wall thickness0.5 – 45 mm — schedule wall or specified wall, stated on the order
LengthRandom 5.8–7 m (single or double random), fixed up to 18 m
EndsPlain, bevelled, or threaded with couplings
SurfacePickled and passivated, or shot-blasted
Delivery conditionSolution annealed; hydrostatic or NDT route per specification

Sizes at the edge of a band are quoted after technical review. If your enquiry is written in NPS and schedule, the quotation restates it as OD × wall so our desk and your buying team are working from the same numbers.

Ordering Standards: B983 vs B163

Nickel alloys are not covered by A213 or A312. Each alloy carries its own B-series specification, and the mechanical values are set per alloy — so the specification and edition must be stated on the enquiry, not inferred from the grade name. B983 is the primary specification for this product; B163 is the companion specification that is sometimes cited instead.

ItemASTM B983ASTM B163
ScopePrimary B-series specification for this alloy in the ordered formCompanion specification; confirm which one the purchase order cites
Ordering basisOD × wall × length for tube, NPS × schedule or OD × wall for pipeSame dimensional notation, different acceptance clauses
Chemical limitsPer the alloy table of the primary specificationMay differ; the order must name the standard and edition
TestingIntegrity test plus the mechanical tests the specification requiresSame intent, different sampling and frequency
DocumentsEN 10204 3.1 with heat-number traceability3.1 or 3.2 as ordered

B163 covers seamless tube for several nickel alloys; B161, B165, B167, B407, B423, B444 and B622 cover pipe and tube by alloy family. The certificate cites the standard named on the order — mixing them after the fact is not possible.

Chemical Composition (Incoloy 925 Heat-Analysis Limits)

Chemical composition, % by weight:

GradeUNSCMnPSSiNiCrMoCuFeTiAlOthers
Incoloy 825N08825≤ 0.05≤ 1.0≤ 0.030≤ 0.030≤ 0.538.0–46.019.5–23.52.5–3.51.5–3.0≥ 22.00.6–1.2≤ 0.2···
Incoloy 925N09925≤ 0.03≤ 1.0≤ 0.030≤ 0.030≤ 0.542.0–46.019.5–23.52.5–3.51.5–3.0Bal1.9–2.40.1–0.5Nb: ≤ 0.50

Values are the heat-analysis limits of the specification named above. Product analysis on the finished tube or pipe may differ within the tolerances the standard permits, and the actual heat analysis is printed on the mill test certificate.

Mechanical Properties and Physical Data

Mechanical properties:

Tensile StrengthYield StrengthElongationHardness
≥ 965 MPa≥ 758 MPa≥ 25%30–35 HRC

Typical physical properties:

DensityMelting PointThermal ExpansionThermal ConductivityModulus of ElasticityElectrical Resistivity
8.14 g/cm³1340–1400 °C approx.13.9 µm/m·°C (20–100°C)11.1 W/m·K (20°C)195 GPa1.15 x 10 ⁻ ⁶ Ω·m (20°C)

Tensile and yield values are specification minima at room temperature; hardness and grain size are reported when the purchase order asks for them. Design values at service temperature must be taken from the applicable code, not from this table.

Permissible Variations in Dimensions (B983)

Dimensional acceptance follows the tables of the B-series specification named above, with B829 as the general tolerances reference where the product standard is silent. The bands below are representative; the edition cited on the purchase order governs.

Outside diameter

Outside diameter, mmPermissible variation
≤ 25± 0.13 mm
> 25 – 50± 0.20 mm
> 50 – 100± 0.38 mm
> 100 – 200± 0.76 mm
>200± 0.5 % of OD

Variations apply to the individual measurement. For cold-drawn tube the ovality is included in the OD band, not added to it.

Wall thickness

ConditionPermissible variation
Cold-finished± 10 % of ordered wall
Hot-finished+ 22.5 % / − 0 % of ordered wall
Minimum wall orderedNo point below the ordered minimum

The wall basis must match the design calculation; nickel-alloy tube is normally ordered on a minimum basis.

Random lengths 5.8–7 m single random, 11–13 m double random, unless a fixed length is ordered. End squareness and bevel angle are inspected before packing.

Inspection, Testing and Mill Test Certificates

Three groups of evidence are separated here, because only the first is inside the base price. Anything in the second and third groups has to be written on the purchase order — it cannot be added after the mill test certificate has been issued.

GroupContentHow it is triggered
1 — IncludedChemical analysis, tensile test, flattening or bend test, hydrostatic or nondestructive electric test, dimensional check, EN 10204 3.1 certificateStandard supply; no extra instruction needed
2 — Written on the POUltrasonic or eddy-current testing to a stated acceptance level, PMI on each heat, intergranular corrosion test, grain size, hardness survey, 3.2 certificateMust appear on the purchase order; priced per order
3 — Third partyTPI witness (SGS, BV, TÜV, Lloyd's), destructive sampling, third-party laboratory, packing inspection, pre-shipment photographsArranged per order; extends the lead time

The test route is not interchangeable after the fact: if the certificate has to show ultrasonic testing, say so on the enquiry, because a hydrostatic-only pipe cannot be re-certified as ultrasonically tested.

What the mill test certificate records

Heat numberThe melt the item came from, traceable to the raw-material certificate
Grade and specificationGrade designation plus the standard and edition the order cites
Chemical analysisActual values for each element, not the range
Mechanical resultsTensile, yield, elongation and hardness as tested
Test routeHydrostatic or nondestructive electric test, plus any agreed NDT with the method reference
Heat treatmentSolution-annealing temperature range and cooling method
DimensionsOrdered OD, wall and length, with the measured values on request

Incoloy 925 Pipe Applications and Points to Confirm

Each application below names the duty the grade is normally chosen for, and what should be settled before the order is placed — the third column decides whether this grade is the right one:

IndustryTypical duty
Oil & gaswellhead, manifold and topside duty
Petrochemical & refininghydrocarbon and sour-service duty
Chemical processingaggressive reaction and transfer duty
Marine & offshoresalt-laden marine duty
Water treatmentwater and wastewater duty
Acid servicestrong acid handling

Points to confirm before ordering

  • Medium, concentration and chloride content — the figures that decide whether this grade holds
  • Design temperature and pressure, including upset and cleaning cycles
  • Whether the joint is welded, and the post-weld condition required
  • Inspection and document scope: NDT level, PMI, third-party witness

Send the medium, concentration, temperature, pressure and chloride level, and we will confirm the grade — or propose the next one up if the margin is narrow.

Grade Selection: Incoloy 925 vs Incoloy 825

PropertyIncoloy 925Incoloy 825
PREN, typical3030
Molybdenum2.50–3.502.50–3.50
Yield strength, min.≥ 758 MPa≥ 240 MPa
Service temperature≈ 400 °C≈ 540 °C
Choose whenThe acid, alkali or temperature exceeds what stainless steels holdLower alloy content is enough for the duty

PREN is indicative only and is calculated from the composition ranges above — it is not an acceptance value. Where the duty sits between two grades, the deciding factors are usually chloride content, temperature and whether the joint is welded.

Frequently Asked Questions

What sizes can be supplied in Incoloy 925 pipe?

The overall sourcing range is OD 6 – 457 mm, wall 0.5 – 45 mm, length 18 m. The band table shows the wall range normally held or supplied for each OD band; the exact combination of standard, OD, wall, length and manufacturing condition is confirmed in the quotation. Sizes at the edge of a band are quoted after technical review.

Is this page a stock list?

In part. Stocked sizes are marked In stock and ship in 3–7 days; everything else is mill-direct with a 25–35 day lead time, confirmed per item in the quote.

Is Incoloy 925 pipe ordered by NPS or by outside diameter?

Either, but it must be clear. NPS with schedule is the usual purchase form for process piping; actual OD × wall is used when the line is dimensioned that way. The quotation restates the order in both notations so our desk and your buying team are working from the same numbers.

Which specification applies — B983 or B163?

ASTM B983 is the primary specification for this pipe and the one the page describes. ASTM B163 is the adjacent specification; whether it applies depends on the ordered form, the test regime and the design code. State the standard and edition on the enquiry and the certificate will cite the same one.

Which tests and documents are included?

Mandatory: one integrity test per length (hydrostatic or nondestructive electric), tensile test per lot, dimensional check and an EN 10204 3.1 mill test certificate. Optional and only when written on the order: ultrasonic or eddy-current testing to a stated level, PMI, intergranular corrosion test, grain size, third-party witness and 3.2 certification.

How does Incoloy 925 compare with Incoloy 825?

Incoloy 825 is the usual comparison grade. Incoloy 925 carries PREN of about 30 against 30 for Incoloy 825, with a minimum yield of 758 MPa. The change is normally made when the duty — chloride level, temperature or pressure — leaves Incoloy 825 without margin over the design life.

Request an Incoloy 925 Pipe Quotation

Send: specification and edition, OD or NPS, wall and wall basis, length, quantity, surface finish, inspection scope and documents, and destination port. The quotation will restate the confirmed size combination, delivery condition, documents included and lead time for Incoloy 925 Pipe.

Request an Incoloy 925 Pipe quotation

Related Product Forms and Grades

Other forms and neighbouring grades, each with its own specification — confirm the applicable standard on every order:

Technical data compiled from the ASTM/ASME specification tables cited above and from published mill data. Page reviewed by the Xinzhe technical team, 09–11-2026. All values must be confirmed against the edition current at the time of order and against the heat certificate.